Can Your Vehicle Connectors Withstand Repeated Mechanical Flexing and Real-World Stress?

EV Bağlantısı Deneme Ekipmanı
December 13, 2025
Brief: Let’s dive in — see this solution in action and notice the key moments. This video demonstrates the Automotive Connector Flexing Test Machine performing repeated mechanical flexing tests on EV plugs and couplers. You'll see how the servo-driven system simulates real-world stress, the adjustable load application, and the automated test cycle control, providing insights into durability validation for automotive manufacturers and testing labs.
Related Product Features:
  • Simulates real-world bending and flexing conditions for vehicle plugs, socket-outlets, and non-rewireable couplers using a high-precision servo motor.
  • Features PLC intelligent integrated control with a 7-inch humanized touch interface for intuitive operation and precise test management.
  • Allows adjustable flexing rate from 0 to 60 cycles per minute and preset flexing cycles up to 999,999 for comprehensive endurance testing.
  • Equipped with multiple load weights (20N, 25N, 50N, 75N, 100N) to apply precise mechanical stress tailored to different connector types.
  • Offers a freely adjustable flexing angle from 0 to 360 degrees, with a default setting of 90 degrees for standardized testing.
  • Utilizes mechanical clamping with adjustable clamping points to securely hold samples during the flexing process.
  • Includes test judgment based on current conduction signals to automatically determine pass/fail results upon cycle completion.
  • Supports optional external load cabinet with adjustable voltage (0-250V) and current (AC 0-400A) for enhanced testing versatility.
Sorular:
  • What standards does this Automotive Connector Flexing Test Machine comply with?
    The tester complies with IEC62196-1:2014 clause 26.4, figure 14 and IEC60309-1:2012 clause 24.4, figure 9, ensuring it meets international requirements for conductive charging of electric vehicles and industrial plugs and couplers.
  • How does the machine simulate real-world flexing conditions?
    It uses a high-precision servo motor to swing the sample from side to side, accurately replicating the bending and flexing stresses encountered in actual use, with adjustable angles and load weights for realistic testing.
  • What is the purpose of the adjustable load weights in this tester?
    The adjustable load weights (20N to 100N) allow precise control over the mechanical stress applied to each connector sample, making the equipment suitable for testing a wide range of automotive connectors and accessories under varying conditions.
  • Can the test cycles and parameters be customized?
    Yes, the flexing rate (0-60 cycles/min), flexing cycles (0-999,999), and flexing angle (0-360°) are all preset and adjustable via the PLC-controlled touch interface, enabling tailored testing for specific durability requirements.