Breaking the Limits of Battery Safety: Intelligent Crush & Nail Penetration Test System

With the rapid development of the EV and energy storage industries, battery safety testing has become a critical requirement for manufacturers, laboratories, and OEMs. Sinuo provides a Battery Crush & Nail Penetration Test System designed to accurately simulate extreme mechanical failure conditions under laboratory environments.

Standards Compliance

The system fully complies with key international standards, including:

• SAE J2464 (Crush & Nail Penetration Tests)
• AIS 038
• IEC 62133:2012
• ISO 12405-4:2018

It supports cell and module crush testing, nail penetration testing, and multi-parameter safety cut-off control.

Key Features

1. Intelligent Multi-Condition Cut-Off

Force, displacement, and voltage limits can be set simultaneously. The system automatically stops when any condition is reached, ensuring realistic failure simulation.

2. High-Precision Servo Control

• Force range: 1–300 kN
• Speed: 0.1–83 mm/s adjustable
• Speed accuracy: ±0.1 mm/s
• Displacement accuracy: ±0.1 mm
• Force accuracy: ±1% FS

Ensures stable and repeatable testing performance.

3. Synchronized Data Acquisition

• Voltage: 0–100 V (±0.5% FS)
• Temperature: 0–1000°C (±0.5°C)
• Sampling rate: ≥50 Hz
  Real-time recording of force, voltage, and temperature curves.

Safety Design

• Explosion-proof chamber with observation window
• Automatic pressure relief system
• Exhaust and smoke extraction system
• Door interlock safety protection
• Remote operation ≥10 m

Ensures operator safety during high-risk battery testing.

Typical Configuration

• Test space: 1000 × 1000 × 1000 mm
• Max sample size: 300 × 300 × 250 mm
• Power supply: AC 380 V, 25 kW
• Industrial PC control system with automatic report generation
• HD camera monitoring system

Standard accessories include crush heads, nail needles (Φ3–Φ20 mm), and multi-channel data acquisition modules.

For technical details or quotation, please contact the Sinuo team.